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Properties of Aluminum & Advantages of Aluminum Extrusion

Blog  /  Properties of Aluminum & Advantages of Aluminum Extrusion

Properties of Aluminum & Advantages of Aluminum Extrusion

Apr 03,2025

Aluminum is one of the most abundant metals on Earth, renowned for its versatility in industrial and everyday applications. Its lightweight nature, high strength, and corrosion resistance make aluminum extrusion products—such as aluminum extrusion profiles and aluminum enclosures—indispensable in machinery, automation, electronics, and construction. This article explores aluminum’s key properties and the benefits of aluminum extrusion technology.


2020 T-slot aluminum profiles manufactured by JLCMC using precision aluminum extrusion technology2525 Aluminum enclosures produced by JLCMC via precision aluminum extrusion


Outstanding Properties of Aluminum


1. Thermal Conductivity of Aluminum


Aluminum exhibits excellent aluminum thermal conductivity (1900 W/(m·K)), enabling rapid heat dissipation. This makes it ideal for heat sinks, electronics, and thermal management systems.


2. Density & Lightweight


With a density of aluminum at 2.7 g/cm³, aluminum is significantly lighter than steel. This advantage is critical in automotive and portable electronics.


3. Corrosion Resistance & Aluminum Oxidation


Aluminum naturally forms a protective oxide layer, preventing further aluminum oxidation. This ensures durability in humid, marine, and outdoor environments.


4. Melting Point & Electrical Conductivity


What temp does aluminum melt? Its melting point is 660°C (1220°F), suitable for high-temperature applications. Additionally, aluminum conducts electricity efficiently, second only to copper, making it a cost-effective choice for wiring and electronics.


5. Recyclability


Is aluminum recyclable? Yes! Aluminum is 100% recyclable without quality loss, reducing energy consumption by 95% compared to primary production.


Aluminum Extrusion Products & Their Advantages


Aluminum extrusion involves heating aluminum billets and forcing them through a die to create precise shapes like aluminum extrusion profiles and aluminum enclosures.


Benefits of Aluminum Extrusion Profiles


High Strength-to-Weight Ratio: Ideal for structural applications.

Design Flexibility: Customizable shapes for complex designs.

Surface Finish Options: Can you powder coat aluminum? Yes! Powder coating, anodizing, and painting enhance aesthetics and durability.


Advantages of Aluminum Enclosures


Superior Protection: Shields electronics from dust, moisture, and impact.

Heat Dissipation: Leverages aluminum thermal conductivity to prevent overheating.

Lightweight & Durable: Outperforms steel in weight-sensitive applications.

Eco-Friendly: Fully recyclable. Aluminum is 100% recyclable, with 95% less energy consumption compared to primary production and no loss of quality.


Aluminum vs Stainless Steel


Aluminum vs stainless steel—how do they compare?

PropertyAluminumStainless Steel
Density2.7 g/cm³7.9 g/cm³
Thermal ConductivityHigh (1900 W/(m·K))Low (16 W/(m·K))
Corrosion ResistanceExcellent (oxide layer)Superior (chromium layer)
CostLowerHigher

Aluminum excels in lightweight and heat dissipation, while stainless steel offers higher strength.


Applications of Aluminum Extrusion


Aluminum Extrusion Profiles in:


3D Printer Frames: Lightweight yet rigid.

Construction: Window frames, curtain walls.

Machinery: Conveyor systems, robotic arms.


Aluminum Enclosures in:


Electronics: PCB Enclosure, server racks.

LED Lighting: Efficient heat dissipation.

Automation: Control panels, junction boxes.


Technical FAQs


Q: Is Aluminum a Metalloid?

A: No, aluminum is not a metalloid—it’s a pure metal with high electrical conductivity (is aluminum a conductor? Yes!).


Q: Valence Electrons for Aluminum

A: Aluminum has 3 valence electrons, contributing to its reactivity and conductivity.


Q: Can Magnets Stick to Aluminum?

A: No, magnets cannot stick to aluminum—it’s non-ferromagnetic.


Q: How to cut aluminum?

A: Cutting aluminum uses carbide-tipped blades or lasers for clean cuts. Cutting aluminum requires proper cooling to avoid gumming.


Q: Aluminum Casting vs. Extrusion

A: While aluminum casting suits complex shapes, extrusion offers better strength and precision for linear profiles.


Conclusion


Aluminum’s unmatched properties—thermal conductivity of aluminum, lightweight, and recyclability—make aluminum extruded products vital across industries. From aluminum extrusion profiles to protective aluminum enclosures, this material combines performance and sustainability. As technology advances, aluminum’s role in green engineering and lightweight design will only grow.


Upgrade your projects with JLCMC's high-quality aluminum extrusion solutions—contact us today for custom designs!


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