5 Powerful Reasons to Use Aluminum Extrusion Profiles in Your Next Design

As an engineer, designer, architect, or even a potential homeowner, you certainly want the best for your next project, right?

According to MDPI, aluminum extrusion profiles are currently among the most popular modern designs thanks to their lightweight, cost-efficiency, and durability. Additionally, they are projected to feature in upcoming technological advances. From renewable energy to architecture, amongst other applications, extruded aluminum profiles continue to steal the show.

In this post, we explore:

• What aluminum extrusion profiles are
• Five compelling reasons for using extruded aluminum profiles in your next project

Let’s dig in!

What are aluminum extrusion profiles?

Aluminum extrusion profiles are products developed from melted aluminum alloys through the extrusion process. Some examples include t-slot aluminum extrusion profiles, aluminum corner extrusion profiles, and extruded aluminum tubes.

5 reasons to incorporate aluminum extrusions in your next construction design

1. Boost durability without adding extra weight

From physical assessment and study, construction standard aluminum extrusion profiles and custom aluminum extrusions weigh less than their counterparts made from steel or other heavier metals.

Besides that, they can withstand constant abuse for extended periods without damaging or defacing.

This is because aluminum atoms are much lighter than those from heavier metals like copper or iron. In addition, the different types of extrusion processes add granular strength to the raw aluminum alloys to achieve more durable aluminum extrusion profile products.

Therefore, you can use popular aluminum extrusion profiles, such as modular aluminum framing profiles and standard steel extrusion sizes, for your typical construction projects. This allows a solid foundation and a strong and durable lightweight body for maximum stability.

2. Enable cost-cutting while ensuring quality

Aluminum extrusion profiles, such as Extruded aluminum framings and extruded aluminum shapes, can also help a great deal in cutting costs. Besides that, ensure quality when considering your next structural project.

Why?

From a price standpoint, aluminum is an affordable metal compared to others, thanks to the Hall-Heroult process and its subsequent improvements. Not only that, but you can also reshape it into different aluminum extruded profiles, enabling re-use and consequently cutting costs.

Quality-wise, aluminum profiles like the 8020 aluminum extrusion, 2020 aluminum extrusion, etc., exude considerable strength, which can ensure top-notch designs and end products. They can be your go-to option if you want affordability without sacrificing quality.

3. Speed up production and assembly time

Most aluminum profile types are modular and have easy-to-bolt frames. This feature enables quick assembly, eliminating the need for welding, which saves time. For example, the aluminum extrusion profiles for windows and doors and the aluminum window extrusion profiles, among others, have built-in grooves and slots, making assembly a breeze.  

Equally, their voluminous nature allows speedy product assembly without consuming a huge number of pieces. Aluminum extrusion framing, aluminum extrusion shapes, and aluminum channel extrusions are good examples.

As a structural or industrial engineer, this feature can come in handy considering the many projects requiring quick expansion and adjustments. For example, setting up an industrial conveyor system or developing your DIY project.

Overall, the best aluminum extrusion profiles can simplify your project installation process, reduce labor costs, and shorten installation time.

4. Compatible with most modern and  cutting-edge applications

According to National Industries, aluminum extrusion profiles such as the T-slot aluminum extrusions and aluminum extruded profile rail are driving innovations in emerging industries. Their corrosion-resistant and lightweight attributes make them a mainstay in current world innovations. As of now, they have found heavy use in producing electric vehicles, renewable energy, and even 3D printing.

So, as a modern-day product or mechanical engineer, you can use aluminum extrusion profiles, such as the extruded aluminum trim and aluminum extrusion corner profiles, etc., for battery casing. Doing so improves safety and reduces vehicle weight.

Similarly, you can use the aluminum extrusion bar alongside other aluminum extruders for solar panel mounting. They have the required strength and weather resistance characteristics.

As an icing, it is projected that aluminum extrusion profiles will continue to dominate future technological advances and groundbreaking designs.

5. Allows customized designs with unlimited flexibility

Last but not least, aluminum can easily be bent to your requirements. Through the extrusion process, you can customize aluminum billets into whatever shape you want, from simple tubes to intricate cross-sections meant for specific use.

This can be dramatically beneficial if you’re in the electronics, furniture, and automation industries, where unique designs are essential. For example, your modular furniture system can rely on aluminum extrusion profiles like the aluminum angle extrusion to enable sleek, modern aesthetics and easy reconfiguration.

In other sectors, such as construction, custom aluminum profiles allow unlimited flexibility, enabling customized designs.

Final thoughts

As you can see, aluminum extrusion profiles are heavily involved in most current structural and electrical engineering projects and, by extension, upcoming technological advancements and designs.

They provide the much-needed design flexibility, cost-effectiveness, and strength. So, as a wise engineer, CEO, or Designer, you can tap into this potential to skyrocket your design and construction projects and your business.

We at JLCMC offer an extensive aluminum extrusion profiles catalog. We are open to your purchases, subscriptions, and inquiries. Whether you’re a novice or an expert in the structural and engineering department, we’ll be more than happy to help. Please feel free to contact us today.

FAQs

What are the common aluminum extrusion profiles?

Some of the standard aluminum extrusion profiles on the market include t-slot aluminum extrusion profiles, extruded aluminum angle profiles, aluminum channel shapes, and aluminum extrusion with T-slot.

What are the defects in aluminum extrusion?

Typical defects in aluminum extrusion include internal voids, dimensional inaccuracies, streaks and cracks, scratches, and die lines.

What are the basics of aluminum extrusion?

It involves the conversion of raw aluminum alloys into desired shapes or aluminum extrusion profiles through the extrusion process.

How do I choose an aluminum profile?

Some key aspects to consider when choosing an aluminum profile include its corrosion resistance, formability, strength, and desired finish. As a rule of thumb, you can check out an aluminum extrusion profiles chart to find the best fit for your project.

In other cases, type in t slot aluminum extrusion manufacturers, aluminum extrusion profiles near me, and where to buy aluminum extrusion or aluminum extrusion companies in your favorite browser to learn more.

How much weight can aluminum extrusion hold?      

The amount of weight that an aluminum extrusion profile can support depends on several factors. These include the method of attachment, material, shape, and size. They are generally suited for lighter weights; however, some profiles can support more than 2 tons.

Bibliography/sources

• Clickmetal. "The Science Behind Aluminium's Ultra-Low Weight." Last modified March 18, 2024. https://www.clickmetal.co.uk/blog/post/the-science-behind-aluminiums-ultra-low-weight#:~:text=Aluminium%20atoms%20are%20much%20lig
• Marinopoulou, Eva, Konstantinos D. Tsavdaridis, and Evangelos Efthymiou. "Modern Design Methods on Optimised Novel Aluminium Profiles." Buildings. Last modified October 24, 2022. https://www.mdpi.com/2075-5309/12/11/1904.
• National Industries. "The Future of Aluminum: How Extrusion Technology is Transforming Industries." National Industries | Aluminium Manufacturing Company in India. Last modified January 2, 2025. https://nationalindustries.world/2025/01/02/the-future-of-aluminum-how-extrusion-technology-is-transforming-industries/.
• Rošer, Ervin. "Everything You Need to Know About Aluminum Extrusion." Impol. Last modified January 20, 2022. https://www.impol.com/everything-you-need-to-know-about-aluminum-extrusion/.
• Widdison, Geoffrey. "When Did Aluminum Become Cheap?" Quora. Last modified 2020. https://www.quora.com/When-did-aluminum-become-cheap.