How to Select and Install Air Source Treatment Components

In the previous section, we discussed in detail the role and core components of air source treatment, including filters, regulators, and lubricators. To ensure the proper functioning of a compressed air system, it is crucial to select and install the right air source treatment components. This article will explore how to choose suitable components, installation steps, and solutions to common issues.

How to Select Air Source Treatment Components?

When choosing Air Source Treatment Components, it is essential to comprehensively consider system requirements, environment, and equipment needs.

Airflow and Pressure

Before selecting Air Source Treatment Components, determine the system’s required airflow and working pressure. Ensure that the components rated flow and pressure exceed the system’s needs. For example, if a system requires a pressure of 0.6 MPa and an airflow of 500 L/min, the selected components should meet these parameters.

Environmental Suitability

The working environment of Air Source Treatment Components affects the choice of materials and specifications. In humid or corrosive environments, choose components that are corrosion-resistant, waterproof, and heat-resistant. The filter’s precision should also match the filtering requirements.

Air Quality Requirements

Different equipment requires varying levels of compressed air cleanliness. Medical and food processing equipment require highly clean air, so it is recommended to use high-efficiency filters as part of the Air Source Treatment Components. If lubrication is required, choose a lubricator that uses food-grade or medical-standard oil.

Lubrication Needs

High-precision equipment typically does not need additional lubrication, while high-speed or high-friction systems require lubricators within the Air Source Treatment Components to reduce wear and tear.

Installation and Requirements for Air Source Treatment Components

Sequence of Installation

Generally, the Air Source Treatment Components should be installed in the sequence of “filter → regulator → lubricator” to ensure that the airflow is first purified, then regulated, and finally lubricated.

Location of Installation

The Air Source Treatment Components should be installed at the main air supply inlet of the pneumatic system. Avoid installing them in areas with significant temperature changes, vibrations, or direct sunlight to maintain stable performance.

Tight Connections

During installation, ensure that the Air Source Treatment Components are tightly connected to the piping. Use sealing tape or rings to prevent leakage, and ensure that the connections are sufficiently supported to prevent loosening.

Adjust Pressure and Lubrication Settings

After installing the Air Source Treatment Components, check the regulator’s pressure settings to ensure they meet the system’s requirements. Adjust the lubricator’s oil injection to provide appropriate lubrication for the components.

Common Issues and Solutions for Air Source Treatment Components

Inefficient Air Quality

When the filter in the Air Source Treatment Components fails to effectively remove impurities or moisture, it can compromise the performance of the equipment. Inspect the filter element for potential cleaning or replacement needs, and consider adding a dryer to enhance air quality if necessary.

Unstable Pressure

A malfunctioning regulator in the Air Source Treatment Components can lead to inconsistent pressure, disrupting the normal operation of the equipment. Inspect the regulator for any damage or blockages, and ensure that the pressure settings are properly calibrated.

Inadequate or Excessive Lubrication

Improper lubrication from the lubricator within the Air Source Treatment Components can negatively impact the equipment's performance. Adjust the oil volume of the lubricator as needed and regularly monitor the quality of the lubrication oil to maintain proper lubrication levels.

Conclusion

Selecting and installing Air Source Treatment Components are crucial for the proper functioning of a compressed air system. Components should be chosen based on system requirements, environmental conditions, and equipment needs, ensuring correct installation and maintenance. Timely resolution of any operational issues is essential to maintain the long-term stability of the pneumatic system.

JLCMC offers a variety of solutions for Air Source Treatment Components. Whether you need to purchase filters, regulators, or lubricators individually, or require complete FR Units or FRL Units, you can find up to 600,000 products available for on-demand purchase in our online store.  New registered members can also instantly receive a $19 coupon (click the image below to register). Hurry and choose your desired products!